QUALITY CONTROL SYSTEM
Quality Control System of Limner Technology
In the realm of cosmetic container manufacturing, quality systems play a pivotal role in ensuring excellence. At Limner Tech, our commitment extends beyond crafting plastic cosmetic containers and being a reputable cosmetic bottle supplier; it’s about integrating eco-friendly solutions into every facet of our production.
Our Quality System is tailored uniquely for the cosmetic industry. While conventional measurements like dimension checks are vital, we prioritize Sensory Inspection and Experimental Tests to uphold stringent standards.
Sensory Inspection is a cornerstone, setting definitive inspection parameters and establishing benchmarks for quality. Our extensive range boards cater to diverse variables such as color and transparency, minimizing discrepancies arising from varied testing environments or personnel conducting the evaluations. In line with FMEA analysis, we strategically incorporate range boards during sampling, proactively revealing potential risks to our valued customers.
This meticulous QA process differentiates us from competitors, serving as a cornerstone for continual improvement.
Optimizing Manufacturing Efficiency
The Role and Methodology of First Article Inspection (FAI)
Every production phase necessitates a First Article Inspection (FAI), a prerequisite for commencing production. Any adjustments during machine operations prompt a reassessment through FAI to ensure compliance.
Conducting Voluntary Inspections
Enhancing Quality Control and Proactive Measures in Manufacturing
Voluntary Inspections, conducted by adept technicians, adhere to QED specified frequencies. We meticulously plan these inspections, ensuring they complement rather than overlap with in-process IPQC assessments. Our dedication to spending additional time on inspections is driven by the belief that early issue detection translates to better control and proactive measures.
Elevating Manufacturing Precision
The Role of IPQC in Ensuring Compliance with Stringent Product Requirements
IPQC, managed by our QA experts, intensifies sampling, especially for outlook inspections. Products with stringent dimensional or functional demands, such as air-tightness or assembly requirements, necessitate meticulous adherence to Quality Engineering Drawings (QED) for process control.
Mastering Product Integrity
The Comprehensive Role of FQC in Ensuring Superior Quality Across Production Phases
Moving through the production phases, the Final Quality Check (FQC) scrutinizes semi-finished products during assembly and finishing processes. It encompasses a comprehensive inspection encompassing outlook, function, dimension, assembly, and packaging aspects.
Securing Excellence Delivery
The Crucial Role of OQC in Guaranteeing Pristine Products for Shipment
Finally, the Outgoing Quality Check (OQC) grants passage into our warehouses, effectively serving as a clearance for delivery. It encompasses a meticulous review of markings, cartons, pallets, and other packing materials, ensuring each product leaving our facilities meets exacting standards.
At Limner Tech, our dedication to quality, reinforced by eco-friendly solutions, propels us as pioneers in the realm of cosmetic container manufacturing and eco conscious cosmetic packaging.
Manufacturing Environment
Factory / Machine / Workplaces / Operation
We firmly believe that good products come from good environment. Although under limited budget, we still are willing to spend money to unceasingly improve the environment.
By the experience of cooperation with Japanese customers in the past couple of decades, we learned that the education of environment clean and neat is as important as hardware.
To make the environment clean is not a show of a beautiful place, it's related to quality and efficiency.
Changing shoes before entering the work places.
Insect traps-setting trap lamps around work places, record the pieces and number for advanced statistics and analysis.
Roller-before entering the air shower, use a roller to stick out most of the dust on the body.
Anti-static clothing-wearing is while doing specific work, such as hot-stamping, silk-screen printing, and assembling.
Air Shower-before entering work places, all employees need to take air-shower to make sure their clothes are dust-free.
Plastic Turn Box-paper carton is a major source of dust or paper scraps, so use plastic turn box instead of paper cartons. In some rare cases, cartons are allowed to be in work places while they are well-pack by two opposite open plastic bags.
Using plastic pallets instead of wooden ones.
Using plastic film to cover all wooden products in workplaces
Certifications
ISO / Patents / Verifications
Our first certification is the ISO-9001:2008 which we got in 2001. In the process, we implemented it in our work, we realized that it told us lots of stories and philosophy and inspired us, stimulating us to do better than requested.
